Class 378

The Class 378 Capitalstar is a type of electric multiple unit specifically designed for the London Overground network. It is part of Bombardier's Electrostar family. A total of 57 five-car trains have been built – most of which were originally built as three- or four-car units.

 

 

The Class 378 trains were commissioned in August 2006 following passenger dissatisfaction with Silverlink's existing mass-transit fleet, notably the aging Class 313 units. Rather than refurbishing these trains, it was decided to procure modern replacements for improved performance. Manufactured at Bombardier's Derby site, a total of 57 Class 378s were produced, with the first entering service in July 2009. Delays in the type's introduction, initially planned for six months earlier, were primarily due to challenges with various suppliers.

In terms of design, the Class 378 shares similarities with Southeastern's Class 376 trains, featuring wide metro-style sliding doors to facilitate quicker boarding and disembarking. However, it also incorporates distinct features such as longitudinal seating akin to London Underground rolling stock, aimed at increasing standing room and reducing seating capacity to alleviate overcrowding. These interior modifications were tailored to meet the demands of London Overground's high-frequency metro services.

 

 

History

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By the start of the 21^st century, several types of rolling stock that had originally entered service multiple decades before were in operation across London. In particular, the Silverlink franchise on the North London line was frequently regarded by travelers as having offered a poor service, complaints centering around extremely congested trains and unreliable service. The Class 313 was being used for these services at this time; its interiors were of noticeably lower quality compared to that of newer trains, and the trains themselves were viewed as unwelcoming to passengers, particularly during late hours. Officials at Transport for London (TfL) were motivated to improve the situation and decided on a modern replacement for the Class 313. Accordingly, they began to investigate various options for doing so.

In August 2006 it was announced that a contract worth £223 million had been signed between rolling stock manufacturer Bombardier and TfL, under which an initial batch of 152 individual cars would be supplied, deliveries of which were to start in September 2008. The original contract contained an option to purchase additional cars, up to a total of 216. Maintenance arrangements were also included, involving the construction of a new depot near New Cross Gate station to perform heavy maintenance tasks upon this new fleet. The new fleet, designated Class 378, was manufactured by Bombardier at its facility in Derby.

In July 2007, TfL announced it had ordered a further 36 Capitalstar carriages for £36 million. The order comprised three additional 4-car units for the East London Line, and 24 additional carriages to extend the original 3-car units for the North London Line into 4-car units, to be delivered in 2011.

 

 

On 16 September 2008, the first complete unit was unveiled and began testing on Bombardier's test track before being delivered for testing on the national network. On the first public unveiling of the Class 378, TfL announced that it had reached an agreement to procure a further three dual-voltage units, taking the total number to 57. These units were intended to enhance the fleet once the South London line was brought under London Overground's control.

In February 2013, approval was gained for the procurement of 57 additional vehicles, allowing the whole Class 378 fleet to be lengthened from four to five cars for greater capacity. At the time, TfL's Business Plan called for five-car services to begin on the East London line from November 2014, while the rest of the electrified Overground network would follow by the end of 2015.

In January 2016, TfL announced that all units were now in a five-car configuration.

 

 

TfL had originally purchased the fleet outright, but in 2007 it completed a sale and leaseback deal that saw ownership pass to QW Rail Leasing. The fifth cars were similarly transferred to QW in 2013, with both leases including an initial lease commitment until June 2027. In March 2023, TfL's finance committee was asked to approve plans to terminate these leases early so that the fleet could be repurchased by TfL, on the grounds that doing so would be cheaper and less risky than continuing the leases. As part of the request, it was stated that TfL's fleet strategy called for the Class 378 fleet to remain in service until it became life-expired in 2044. This purchase was completed in summer 2023, at a cost of £281m.

Design & Features

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The Class 378 Capitalstar is a dual-voltage electric multiple unit train (EMU), designed to be supplied via either 750V DC third rail or the 25kV 50 Hz AC overhead lines. It is a customised version of Bombardier's Electrostar family, aimed at the short-distance mass-transit end of the market. Following completion of five-car upgrades in 2016, each unit is formed of a driving motor vehicle and an intermediate motor vehicle either side of an intermediate trailer. In Class 378/2 units, the intermediate trailer carries the pantograph and electrical transformer.

The interior of the train was designed to maximise passenger capacity. Traditional seating was eliminated and longitudinal seats adopted instead, along with wide areas around the doors to speed the entrance and exit of passengers. Furthermore, a significant portion of each car is intended for use by standing passengers, and thus have grabrails and other holding points for such passengers to steady themselves, broadly similar to a London Underground tube train. The trains lack toilets, as the whole NLL line takes a little more than one hour to traverse from end to end. In conjunction with the base internal configuration, the cars were outfitted with numerous modern amenities aimed at improving passenger comfort, such as air conditioning, real-time passenger information systems, wheelchair accessibility (including the facilitating of level access), and different seat moquette colours to highlight priority seating.

 

 

To facilitate safe use in the narrow single-bore tunnels on the East London Line, the units are provided with a detrainment device at each driver's cab in the form of folding stairs that deploy from the cab's nose door.

The train is equipped with sensors to detect how many people are in each coach, and automatically adjust how much energy is expended on heating a particular carriage based upon this capacity, among other intelligent management functions that are performed. External CCTV is displayed automatically on releasing the doors via an in-cab monitor, removing the need for Driver-Only Operation (DOO) equipment such as monitors/mirrors at platforms. A somewhat similar arrangement to this had already come into use on Southern's Electrostar units. Furthermore, in the event of a passenger operating an emergency alarm, the internal CCTV is automatically displayed on the in-cab monitor, allowing the driver to view the affected area of the train, while an intercom allows the driver to speak to the passenger.

Operations

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The Class 378 was originally intended to enter service in January 2009. This schedule was delayed by seven months as a consequence of the great recession of 2008, which had forced several suppliers into bankruptcy, resulting in a shortage of several components. This also affected delivery of the similar Class 377/5 units to First Capital Connect. As a result, the first Class 378 unit did not enter service until 29 July 2009.

During 2011, several Class 378s suffered unplanned shutdowns while operating along the North London Line. The cause was found to be harmonic interference generated by passing Class 92 locomotives, which occasionally traverse the line for freight movements. The problem was permanently resolved after Bombardier altered the interference tolerance settings.

 

 

During January 2016, TfL announced the completion for work to extend all 57 units into a five-car configuration. In December 2018, unit 378232 was shortened back to four cars to run on the Gospel Oak to Barking line while delays to delivery of Class 710 were resolved. 378206 and 378209 were also shortened to four carriages to work as temporary cover while the diesel-powered Class 172s were withdrawn.

In July 2015, London Overground announced an order for 45 new Class 710 units, some of which would displace the Class 378s in use on the Watford DC line. These displaced units will then be cascaded to strengthen services on the other lines the units are used on. Three years later, London Overground began a programme to refresh the Class 378 fleet, giving them a livery and moquette similar to that of the newer Class 710 fleet.

During January 2018, the Class 378 fleet was temporarily withdrawn from service for urgent safety inspections after one unit suffered a failed brake caliper.

Fleet

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The Class 378 fleet is currently formed of two separate subclasses, DC-only 378/1 and dual-voltage (AC and DC) Class 378/2:

Class 378/1

Class 378/1 – 20 four-car units were ordered. These units operate services on the extended East London Line, and are 750 V DC only. These trains, which are designated Class 378/1, replaced the A60/A62 Stock previously used on the line. They entered service on 27 April 2010, on the preview service between Dalston Junction and New Cross / New Cross Gate. The service was extended to Crystal Palace and West Croydon on 23 May 2010. In common with all trains in the Electrostar family, these DC-only 378/1 units have a recessed roof space for the fitting of a pantograph and other equipment for dual-voltage working in the future if necessary. The Southern services on the South London line were withdrawn in 2012 and replaced by a new London Overground service operated using new air-conditioned 4-car Class 378 units.

Class 378/2

Class 378/2 – 37 dual-voltage four-car units ordered for the North London, West London, Watford DC, East London lines. These units have dual-voltage capability, taking current at 25 kV AC from overhead wires or 750 V DC from third rail. These trains replaced the Class 313 and Class 508 units in 2010. The first 24 units were originally three-car units designated Class 378/0 (378001-378024) and were redesignated Class 378/2 (renumbered 378201–378224) as each unit received its additional carriage in late 2010. The remaining 13 units (378225-378234 and 378255–378257) were built as four-car Class 378/2s from the outset.